Hyundai Venue: Rear Drum Brake / Repair procedures
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Frequent inhalation of brake pad dust, regardless of material
composition, could be hazardous to your health.
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Avoid breathing dust particles.
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Never use an air hose or brush to clean brake assemblies.
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1. |
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
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2. |
Remove the rear wheel and tire (A) from the rear hub.
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Be careful not to damage the hub bolts when removing
the rear wheel and tire (A).
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3. |
Loosen the screw and then remove the rear drum brake (A).
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4. |
Remove the upper shoe return spring (A).
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5. |
Remove the lower shoe return spring (A).
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6. |
Remove the adjster spring (A).
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7. |
Remove the shoe holder (A) and then remove the rining.
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8. |
Disconnect the parking brake cable (A) from lining (B).
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9. |
Disconnect brake tubes (A) from the wheel cylinder (B).
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10. |
Remove the bolt (C) and the wheel cylinder (B) from the backing plate
(D).
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Do not spill brake fluid on the vehicle: it may damage the paint;
if brake fluid does contact the paint. Wash it off immediately
with water.
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To prevent spills, cover the hose joints with rags or shop towels.
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Use only a genuine wheel cylinder special bolt.
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1. |
Apply sealant (C) between the wheel cylinder (B) and backing plate (D),
and install the wheel cylinder.
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2. |
Connect the brake tubes (A) to the wheel cylinder.
Tightening torque :
12.7 - 16.7 N.m (1.3 - 1.7 kgf.m, 9.4 - 12.3 lb-ft)
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3. |
Connect the parking brake cable (A) to the brake shoe (B).
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4. |
Install the brake shoes (C) onto the backing plate. Be careful not to
damage the wheel cylinder dust covers.
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5. |
Install the shoe hole down pins (B) and the shoe hole down springs (A).
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6. |
Clean the threaded portions of adjuster sleeve (A) and push rod female
(B). Coat the threads of the adjuster assembly with grease. To shorten
the clevises, turn the adjuster bolt (C).
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7. |
Hook the shoe adjuster lever (C), then install it to the brake shoe.
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8. |
Install the adjuster assembly (B) and upper return spring (A) as right
direction. Be careful not to damage the wheel cylinder dust covers.
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9. |
Install the adjster spring (A).
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10. |
Install the lower return spring (B).
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11. |
Apply brake cylinder grease or equivalent rubber grease to the sliding
surfaces shown. Don't get grease on the brake linings.
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12. |
Apply brake cylinder grease or equivalent rubber grease to the brake
shoe ends and opposite edges of the shoes shown. Don't get grease on
the brake linings.
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13. |
Install the rear brake drum (A).
Tightening torque :
4.9 - 5.9 N.m (0.5 - 0.6 kgf.m, 3.6 - 4.3 lb-ft)
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14. |
Install the rear wheel and tire (A).
Tightening torque :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
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Be careful not to damage the hub bolts when installing
the rear wheel and tire (A).
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15. |
Depress the brake pedal several times to set the self-adjusting brake.
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For Drum Brake type, shoe clearance is automatically
adjusted by the adjuster and adjusting lever.
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• |
Frequent inhalation of brake pad dust, regardless of material
composition, could be hazardous to your health.
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• |
Avoid breathing dust particles.
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Never use an air hose or brush to clean brake assemblies.
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Contaminated brake linings or drums reduce stopping ability.
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Block the front wheels before jacking up the rear of the vehicle.
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1. |
Raise the rear of the vehicle, and make sure it is securely supported.
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2. |
Release the parking brake, and remove the rear brake drum.
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3. |
Check the wheel cylinder (A) for leakage.
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4. |
Check the brake linings (B) for cracking, glazing, wear, and contamination.
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5. |
Measure the brake lining thickness (C). Measurement does not include
brake shoe thickness.
Brake lining thickness
Standard : 4.5 mm (0.177 in)
Service limit : 1.0 mm (0.039 in)
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6. |
If the brake lining thickness is less than the service limit, replace
the brake shoes as a set.
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7. |
Check the bearings in the hub unit for smooth operation. If it requires
servicing, replace it.
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8. |
Measure the inside diameter of the brake drum with inside vernier calipers.
Drum inside diameter
Standard : 203.2 mm (8.0 in)
Service limit : 205.2 mm (8.079 in)
Drum roundness
Service limit : 0.06 mm (0.00236 in)
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9. |
If the inside diameter of the brake drum is more than the service limit,
replace the brake drum.
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10. |
Check the brake drum for scoring, grooves, and cracks.
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11. |
Inspect the brake lining and drum for proper contact.
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12. |
Inspect the wheel cylinder outside for excessive wear and damage.
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13. |
Inspect the backing plate for wear or damage.
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Components
1. Upper return spring
2. Shoe adjuster
3. Adjusting lever
4. Shoe hold down pin
5. Shoe hold spring
6...
Other information:
Replacement
1.
Loosen the front seat mounting bolts.
[Front]
Tightening torque :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
[Rear]
2...
Speedometer
The speedometer indicates the speed of the vehicle and is calibrated in miles
per hour (MPH) and/or kilometers per hour (km/h).
Tachometer
The tachometer indicates the approximate number of engine revolutions per minute
(RPM).
Use the tachometer to select the correct shift points and to prevent lugging
and/ or over-revving the engine...
Categories
Vehicle Identification Number (vin)
Frame number
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