Hyundai Venue: Tail Gate Window Glass / Repair procedures

Hyundai Venue (QX) (2020-2024) Service Manual / Body (Interior and Exterior) / Tail Gate Window Glass / Repair procedures

Removal
Hyundai Venue. Repair procedures   
•
Put on gloves to prevent hand injuries.
Hyundai Venue. Repair procedures   
•
Use seat covers to avoid damaging any surfaces.
1.
Remove the tailgate trim.
(Refer to Tailgate - "Tailgate Trim")
2.
Remove the rear wiper.
(Refer to Body Electrical System - "Rear Wiper")
3.
Remove the high mounted stop lamp
(Refer to Body Electrical System - "High Mounted Stop Lamp")
4.
Disconnect the hot wire connector (A).

Hyundai Venue. Repair procedures
5.
Cut off the sealant on the edge (B) while pulling the piano wire (A) to the left and right.
Hyundai Venue. Repair procedures   
•
Put on gloves to protect your hands.
•
Heat may occur when working on the wires. Be careful not to burn your hands.
•
Be careful not to disconnect the piano wire.

Hyundai Venue. Repair procedures
6.
Put in a piano wire (A) through the corner of the tailgate window glass and insert wire grips into both ends of the wire.

Hyundai Venue. Repair procedures
7.
Cut off the sealant on (A-A), (B-B), (C-C), while pulling a piano wire (A) to the left and right.
Hyundai Venue. Repair procedures   
•
Put on gloves to protect your hands.
•
Heat may occur when working on the wires. Be careful not to burn your hands.
•
Be careful not to disconnect the piano wire.

Hyundai Venue. Repair procedures
8.
Remove the tailgate window glass (A).

Hyundai Venue. Repair procedures
Installtion
1.
Using a cutting knife (A), remove the remaining sealant (B) on the body panel.
Hyundai Venue. Repair procedures   
•
Put on gloves to protect your hands.

Hyundai Venue. Repair procedures
2.
Apply the body primer to the bonding surface of body panel.
Hyundai Venue. Repair procedures   
•
Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the tailgate window glass.
•
Do not apply the body primer to the glass.
•
Remove any foreign materials from the primer-covered surface.

Hyundai Venue. Repair procedures
3.
Apply the glass primer to the outer edge of tailgate window glass.
Hyundai Venue. Repair procedures   
•
Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the tailgate window glass.
•
Remove any foreign materials from the primer-covered surface.

Hyundai Venue. Repair procedures
4.
Using a sealant gun, apply the sealant (B) to the edge of rear tailgate window glass (A).

Hyundai Venue. Repair procedures
5.
Using the glass holder, adjust the tailgate window glass (A) to fit the alignment marks (B) on the body and lightly push the tailgate window glass to make the edges fully seated on the bonding surface of body.
Hyundai Venue. Repair procedures   
•
When installing the tailgate window glass (B), be sure to fit the protruding part (C) on the reverse side of the glass into the groove on the body frame.

Hyundai Venue. Repair procedures
6.
To make sure that the applied sealant is completely hardened, leave the car on a flat surface for at least 3 to 4 hours after installing the tailgate window glass.
Hyundai Venue. Repair procedures   
•
If driving the car is inevitable, drive at a low speed for at least 8 hours.
•
Advise the driver to avoid aggressive driving or driving on rough roads for 2-3 days after installing the tailgate window glass.
7.
Conduct a leak testing.
Hyundai Venue. Repair procedures   
•
The leak testing shall be conducted at least 4 hours after the tailgate window glass installation is completed.
•
Do not directly spray the high-pressure water to the joint area.
8.
Remove the rear wiper.
(Refer to Body Electrical System - "Rear Wiper")
9.
Remove the high mounted stop lamp
(Refer to Body Electrical System - "High Mounted Stop Lamp")
10.
Install the tailgate trim.
(Refer to Tailgate - "Tailgate Trim")

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