Hyundai Venue: Engine And Transmission Assembly / Engine And Transmission Assembly. Repair procedures

Hyundai Venue (QX) (2020-2024) Service Manual / Engine Mechanical System / Engine And Transmission Assembly / Engine And Transmission Assembly. Repair procedures

Removal
Hyundai Venue. Engine And Transmission Assembly. Repair procedures   
•
Use fender covers to avoid damaging painted surfaces.
•
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Hyundai Venue. Engine And Transmission Assembly. Repair procedures   
•
Mark all wiring and hoses to avoid misconnection.
•
For release the fuel system pressure before remove the engine assembly, start the engine without fuel pump relay. and then turn off the ignition switch after engine stops.
1.
Remove the engine cover.
(Refer to Engine and Transaxle Assembly - "Engine Cover")
2.
Disconnect the battery negative terminal.
3.
Remove the air duct and air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
4.
Remove the battery.
(Refer to Engine Electrical System - "Battery")
5.
Remove the engine control module (ECM).
(Refer to Engine Control/Fuel System - "Engine Control Module (ECM)")
6.
Remove the battery tray.
(Refer to Engine Electrical System - "Battery")
7.
Remove the engine room under cover.
(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")
8.
Loosen the drain plug and drain the coolant and remove the radiator cap to speed draining.
(Refer to Cooling System - "Coolant")
9.
Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.
(Refer to Heating, Ventilation Air conditioning - "Compressor")
10.
Disconnect the radiator upper hose (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
11.
Disconnect the radiator lower hose (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
12.
Disconnet the wiring connector and cable from transaxle.
(Refer to Manual Transaxle System - "Manual Transaxle")
(Refer to Automatic Transaxle System - "Automatic Transaxle")
13.
Remove the heater hoses (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
14.
Disconnet the brake booster vacumm hose (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
15.
Disconnect the fuel hose (A).
Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
16.
Disconnect the PCSV hose (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
17.
Remove the engine wiring.
(1)
Battery sensor cable connector (A).
(2)
EMS block (B).
(3)
Front control haness conncetor (C).
(4)
Engine control module (ECM) ground cable(D).
(5)
Wiring protector (E).
Tightening torque :
10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
18.
Disconnect the (+) cable wiring (A).
Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
19.
Disconnect the ATF cooler hoses (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
20.
Disconnect the Oxygen sensor connector (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
21.
Disconnect the engine ground (A).
Tightening torque :
10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
22.
Disconnect the transaxle ground cable (A).
Tightening torque :
10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
23.
Remove the front muffler.
(Refer to Intake and Exhaust System - "Muffler")
24.
Remove the Roll rod mounting (A).
Tightening torque
Bolt (B) :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
Bolt (C) :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
25.
Remove the roll rod mounting suppot bracket (A).
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
26.
Support the sub frame with a floor jack, and then remove the sub frame mounting bolts and nuts.
(Refer to Suspention system - "Sub frame")
27.
Remove the engine mounting support bracket (A).
Tightening torque :
Nut (B) :
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)
Nuts (C) and bolt (D) :
58.8 - 73.5 N.m (6.0 - 7.5 kgf.m, 43.3 - 54.2 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
28.
Remove the service cover (A).

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
29.
Remove the transaxle mounting bolts (A).
Tightening torque :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

Hyundai Venue. Engine And Transmission Assembly. Repair procedures
30.
Remove the engine and transaxle assembly by lifting vehicle.

Hyundai Venue. Engine And Transmission Assembly. Repair procedures

Hyundai Venue. Engine And Transmission Assembly. Repair procedures   
•
Before removing the engine and transaxle assembly, make sure hoses and wire connectors are disconnected.
•
When removing the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
Installation
Installation is in the reverse order of removal.
Perform the following :
•
Adjust a shift cable.
•
Refill the engine with engine oil.
•
Refill the transaxle with fluid.
•
Refill the radiator and reservoir tank with engine coolant.
•
Inspect for fuel leakage.
–
After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.
–
Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
•
Place a heater control knob on "HOT" position.
•
Bleed air from the cooling system.
–
Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)
–
Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.
–
Put radiator cap on tightly, then run the engine again and check for leaks.
•
Clean battery posts and cable terminals and assemble.

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